Many new energy companies, when launching DPP projects, often prioritize investing millions of dollars in building complex cloud-based management systems. However, practical experience proves that the success or failure of DPP doesn’t lie in the software system, but in the physical medium attached to the product and responsible for source data collection—the RFID tag.
Why is prioritizing tags the only correct path?
The core of DPP is the authenticity of data throughout the entire lifecycle. If the physical product cannot be accurately identified at each stage of manufacturing, transportation, use, and recycling, even the most powerful RFID tracking system is ineffective.
- Environmental Challenges: New energy batteries undergo electrolyte environments, high-temperature baking, and strong magnetic interference during production. Ordinary barcodes are easily damaged, while industrial RFID tags can maintain data integrity under extreme conditions.
- Data Throughput: According to an IDTechEx report, automated production lines using UHF RFID tags have a data acquisition efficiency more than 45% higher than visual recognition, and support non-line-of-sight batch reading (Source: IDTechEx RFID Forecasts 2025-2035).
- Physical Reliability: The system can crash and restart, but once the RFID tracking tags inside the battery pack fail, the DPP link for that product will be permanently broken.
Hardware-level Challenges: Anti-metal and Long Lifespan
New energy assets often have metal casings, which severely shield radio frequency signals.
- Technology Selection: Companies must be involved in the selection of UHF anti-metal RFID tags from the initial design stage.
- Asset Tracking: Using RFID asset tracking technology, companies can monitor the battery pack’s cycle count and SOH (State of Health) in real time. According to Gartner’s forecast, by 2026, 80% of compliant batteries will achieve identity anchoring through embedded RFID tracking devices (Source: Gartner Supply Chain Technology Roadmap).
RFIDHY: Providing Customized Hardware
Facing the stringent physical environment and compliance standards of the new energy industry, general-purpose products are often insufficient. With over 20 years of radio frequency experience and strong customization capabilities, RFIDHY provides global customers with the “first step of DPP” hardware assurance:
- Form Factor Customization: For the limited space of battery modules, we offer ultra-miniature micro RFID tags or RFID solutions that can be directly molded into the casing.
- Performance Adaptation: Our customized UHF RFID solutions are specifically optimized for interference resistance in lithium battery packs, ensuring excellent read rates even when stacked.
- One-Stop Empowerment: RFIDHY is not only an RFID tag manufacturer but also a professional RFID solution provider. Our custom printed RFID tags can perfectly integrate brand visuals and encryption algorithms, ensuring data integrity within a compliant framework.
Recommended Products and Solutions
- High-Performance Anti-Metal Tags: UHF RFID anti-metal tags suitable for battery casings.
- Embedded Microchips: Small RFID chips designed for BMS circuit board tracking.
- Flexible Asset Stickers: RFID tracking stickers for outer packaging and logistics traceability.
Looking for battery passport tags? Contact us to get RFID tag samples.







